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Dry pet foods are made by mixing dry and wet ingredients together to form a dough. In the extrusion process, the dough is heated under pressure, then pushed through a die machine that cuts the kibbles while they are expanded due to the pressure change.

Extrusion. Extrusion is one of the most common methods used to produce complete dry pet food, or kibble. In this process, carefully selected ingredients are mixed, ground, and then pushed through an extruder where heat and pressure cook the food.

Feeds are processed at or lower than the ambient temperature. These processes include grinding in the hammer mill, size reduction, soaking and reconstitution of dried feeds. These processes mostly influence the physical appearance of the feeds but less or no, modification on the chemical properties of the feeds.

The global pet food market size was estimated at USD 103.3 billion in 2023 and is expected to grow at a CAGR of 4.4% from 2024 to 2030. The demand for products is anticipated to be driven by growing consumer inclination toward the adoption of pets along with rising concerns regarding their health.

ing to the FDA, there are several steps aspiring pet food business owners need to take before selling their products: Submit registration, licensing, and notification information to the FDA. Comply with food safety regulations. Ensure ingredients and additives are safe, approved, and clearly labeled.

Dry ingredients are ground and sieved where required and then mixed. The dry mix is combined with wet ingredients, water and steam in a preconditioner, which hydrates the powders, creates a dough and starts the cooking process. The dough then enters a machine known as an extruder, which cooks the dough under pressure.

In dry pet foods, animal derivatives are commonly used in a meal form (such as chicken meal, poultry by-product meal) where they are cooked, the removed and the remaining material dried to create a dry meal. By-products may also be used in fresh or frozen form.

Fluffyʼs Chicken Dinner, Beef Entre for Mature Dogs and Lamb and Rice Platter for Puppies are examples of the 25% rule at work. The named ingredient(s) must comprise at least 10% of the total product by weight and at least 25% of the product by weight not including the added water.